Aggregate Crushing Value IS: 2386 PART- 4

Determine aggregate crushing value

Test - I
gm
gm
gm
Test - II
gm
gm
gm
 

Aggregate Crushing Value

11 %
Crushing Value %

Mean Aggregate Crushing Value

Crushing Value(Test-I)+Crushing Value(Test-II)2

10.5+11.42

11.0 %

Result of Test - I

10.5 %
Crushing Value %

Aggregate Crushing Value

WBWA×100

50475×100

10.5 %

Result of Test - II

11.4 %
Crushing Value %

Aggregate Crushing Value

WBWA×100

53465×100

11.4 %

What is Aggregate Crushing Value?

The aggregate crushing value provides a relative measure of resistance to crushing under a gradually applied compressive load. To achieve a high quality of pavement, aggregates possessing low aggregate crushing value should be preferred.


Why to test Aggregate Crushing Value?

The principal mechanical properties required in road stones are:

  • Satisfactory resistance to crushing under the roller during construction
  • Adequate resistance to surface abrasion under traffic. Also surface under rigid type of heavily loaded drawn vehicles are high enough to consider the crushing strength of road aggregates as an essential requirement in India

Crushing strength of road stone may be determine either on aggregates or on cylindrical specimen cut out of rocks. The two tests are quite different not only in the approach but also in the expression of the results. Aggregate used in road construction, should be strong enough to resist crushing under traffic wheel loads. If the aggregates are weak the stability of the pavement structure is likely to be adversely affected. The strength of coarse aggregates is assessed by aggregate crushing test.

Prodecure to conduct crushing Value Test

Apparatus

The apparatus for the standard test shall consist of the following :

  1. A 15-cm diameter open-ended steel cylinder, with plunger and base-plate, of the general form and dimensions shown in Fig. The surfaces in contact with the aggregate shall be machined and case-hardened or otherwise treated so as to have a diamond (VI-l) pyramid hardness number of not less than 650 VII.
  2. A straight metal tamping rod of circular cross-section 16 mm in diameter and 45 to 60 cm long, rounded at one end.
  3. A balance of capacity 3 kg, readable and accurate to one gram.
  4. IS Sieves of sizes 12.5,lO and 2.36 mm.
  5. A compression testing machine capable of applying a load of 46 tonnes and which can be operated to give a uniform rate of loading so that the maximum load is reached in 10 minutes. The machine may be used with or without a spherical seating.
  6. For measuring the sample, cylindrical metal measure of sufficient rigidity to retain its form under rough usage and of the following internal dimensions:
    • Diameter: 11.5 cm
    • Height: 18.0 cm
Compression Testing Machine - Aggregate Crushing Value

Compression Testing Machine

Impact Testing Machine
Test Load - Aggregate Crushing Value

Test Load

Impact Testing Machine

Preparation of the Test Sample

The material for the standard test shall consist of aggregate passing a 12.5-mm IS Sieve and retained on a 10-mm IS Sieve, and shall be thoroughly separated on these sieves before testing.

For other sizes, the material shall be separated on the appropriate sieves given in below Table

Table: Details of Aggregate Crushing Test for Non-Standard Sizes of Aggregates
Sr. Niminal Sizes(IS Sieves) Diameter of Cylinder to be Used (cm) Size of IS Seive for Separating Fines
Passing through (mm) Retained on (mm)
1. 25 20 15.0 4.75 mm
2. 20 12.5 15.0 3.35 mm
3. 10 6.3 15.0 to 7.5 1.70 mm
4. 6.3 4.75 15.0 to 7.5 1.18 mm
5. 4.75 3.35 15.0 to 7.5 850 μm
6. 3.35 2.36 15.0 to 7.5 600 μm
Note:

About 6.5 kg of natural aggregate is required to provide the two test samples for the 15-cm cylinder, or about 1 kg for the 7.5-cm cylinder.

  1. The aggregate shall be tested in a surface-dry condition. If dried by heating, the period of drying shall not exceed four hours, the temperature shall be 100 to 110°C and the aggregate shall be cooled to room temperature before testing.
  2. The quantity of aggregate shall be such that the depth of material in the cylinder, after tamping as described in step 3, shall be 10 cm.
  3. The appropriate quantity may be found conveniently by filling the cylindrical measure in three layers of approximately equal depth, each layer being tamped 25 times with the rounded end of the tamping rod and finally levelled off, using the tamping rod as a straight-edge.
  4. The weight of material comprising the test sample shall be determined (Weight A) and the same weight of sample shall be taken for the repeat test.

Test Procedure

The cylinder of the test apparatus shall be put in position on the base-plate and the test sample added in thirds, each third being subjected to 25 strokes from the tamping rod. The surface of the aggregate shall be carefully levelled and the plunger inserted so that it rests horizontally on this surface, care being taken to ensure that the plunger does not jam in the cylinder.

  • The apparatus, with the test sample and plunger in position, shall then be placed between the platens of the testing machine and loaded at as uniform a rate as possible so that the total load is reached in 10 minutes. The total load shall be 40 tonnes.
  • The load shall be released and the whole of the material removed from the cylinder and sieved on a 2.36-mm IS Sieve for the standard test, or the appropriate sieve given in above Table. The fraction passing the sieve shall be weighed (Weight B)

In all of these operations, care shall be taken to avoid loss of the fines. Two tests shall be made.


Calculate Aggregate Crushing Value

The ratio of the weight of fines formed to the total sample weight in each test shall be expressed as a percentage, the result being recorded to the first decimal place:

Aggregate Crushing Value = WBWA×100

Where,

  • WA is weight of surface-dry sample
  • WB is weight of fraction passing the appropriate sieve
Reporting of Results

The mean of the two results shall be reported to the nearest whole number as the ‘aggregate crushing value’ of the size of material tested.

Recommended Aggregate crushing value

Sr. Description Maximum crushing value
1 Sub grade course 45%
2 Sub base + base course 45%
3 Bituminous base course + Wearing course 30%